Internal and External Rolling Parts

GRP and Phenolic GRP parts for Internal and External Applications

Rolling Stock GRP Internal & External Components

Modern rolling stock design increasingly relies on advanced composite materials that can provide durability, lightweight performance and improved safety characteristics.

GRP rolling stock components are now widely used across both internal passenger environments and external train body structures throughout the rail industry.

AllScope Projects manufactures a wide range of specialist GRP train components used across rolling stock refurbishment, fleet maintenance and OEM rail manufacturing programmes. These components are designed to support performance, safety and long-term reliability within demanding rail environments.

Through extensive experience supporting rail sector projects, AllScope has manufactured both internal and external GRP train parts for use across passenger train and tram fleets, underground systems and specialist rail applications.

GRP internal components manufactured for rolling stock

GRP external components manufactured for rolling stock

Internal GRP Components for Passenger Environments

Internal rolling stock components often require materials that combine durability with strong fire performance characteristics. Many internal train parts manufactured by AllScope utilise Phenolic GRP materials to support low smoke toxicity and passenger safety requirements.
Internal GRP rolling stock components manufactured include:

Toilet shrouds
Baby changing trays – See Case Study
Passenger Information System casings
Universal Access Toilet wall systems
Vanity panels and sink surrounds
Emergency egress panels
CCTV covers
Driver desk control panels
Vestibule headers
Window surrounds
Seat backs and drop-down seats
Under window service panels

These components are commonly used within high traffic passenger environments where durability, easy cleaning and long term performance are essential.

The flexibility of GRP manufacturing also allows complex curved shapes and integrated moulded designs to be produced efficiently for modern train interiors.

External GRP Components for Rolling Stock

External rolling stock parts are exposed to harsh operational conditions, including weather exposure, vibration and operational stresses. GRP provides a durable and lightweight solution for these demanding situations.
External GRP train components manufactured by AllScope include:

Cab fronts
Roof fairings
Front domes
Nose cone skirts
Bonnets
Couple hatch panels
Body end structures
Headlight casings
Exhaust shields
Antenna housings

Many of these components are manufactured using Phenolic GRP materials to support rail industry fire safety requirements whilst maintaining long-term durability.

Rolling Stock Repairs Workshop Cab

Train Nose Cone Repair

Train headlight housing

Benefits of GRP in Rolling Stock Applications

GRP materials continue to grow in popularity across the rail industry due to several important operational and safety benefits.
Key benefits include:

Lightweight performance
Corrosion resistance
Design flexibility
Fire performance
Low smoke toxicity
Non-conductive properties
Long service life
Reduced maintenance requirements

The lightweight nature of GRP can help support vehicle efficiency and reduce long term wear on rolling stock systems, whilst corrosion resistance makes the material suitable for both interior and exterior rail applications.

Phenolic GRP for Rail Safety

Phenolic Moulds Phenolic GRP plays an important role within rail environments where passenger safety and fire performance are critical considerations.
Phenolic GRP offers:

Fire retardant properties
Reduced smoke emission
Low smoke toxicity
Non-conductive performance

These characteristics make Phenolic GRP particularly suitable for passenger areas, internal train components and safety-focused rail applications.

Experience Across Rail Programmes

AllScope manufactured rolling stock GRP components have been used within projects associated with multiple train classes, including Class 390 Pendolino, Class 180, Class 172, Class 170 and Class 156.

Applications have also supported rail operators and programmes linked to:

Supporting Modern Rail Manufacturing

As rolling stock programmes continue to evolve, the use of advanced GRP composite materials will continue to increase throughout the rail and other transport sectors.

By supporting both internal and external rolling stock applications, AllScope continues to provide specialist GRP manufacturing capability for modern rail environments, refurbishment programmes, GRP Sub-Assembly and long term fleet maintenance projects.